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Last Modified: 11-29-2007 |
1.6 A |
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Service Category: Brake |
Section: Brake System |
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Model Year: 2008 |
Model: Sequoia |
Doc ID: RM000001Q8G00GX |
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Title: BRAKE SYSTEM (OTHER): BRAKE PEDAL: INSTALLATION (2008 Sequoia) |
INSTALLATION
1. INSTALL BRAKE PEDAL PAD
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(a) Install the brake pedal pad onto the brake pedal.
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2. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY
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(a) Install the brake pedal support with the 4 nuts.
Torque: 15 N·m (155 kgf·cm, 11 ft·lbf)
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(b) Install the No. 3 brake pedal bracket to the brake pedal support.
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(c) Temporarily install the brake pedal support, No. 3 brake pedal bracket and brake pedal lever with the bolt and nut.
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(d) Install the bolt to the No. 3 brake pedal bracket.
Torque: 18 N·m (184 kgf·cm, 13 ft·lbf)
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(e) Apply lithium soap base glycol grease to the inner surface of the hole on the brake pedal and return spring mounting bracket of the No. 3 brake pedal bracket.
(f) Install the brake pedal return spring.
(g) Tighten the bolt and nut.
Torque: 23 N·m (239 kgf·cm, 17 ft·lbf)
3. INSTALL PUSH ROD PIN
(a) Apply lithium soap base glycol grease to the inner surface of the hole on the brake pedal lever.
(b) Set the push rod clevis in place, insert the push rod pin from outside the vehicle and then install a new clip.
NOTICE:
After assembly, check that the pedal operates smoothly.
4. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER
(a) Install the stop light switch mounting adjuster.
5. INSTALL STOP LIGHT SWITCH ASSEMBLY
6. INSTALL NO. 1 SIDE DEFROSTER NOZZLE DUCT
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(a) Install the air duct with the bolt.
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7. INSTALL NO. 1 INSTRUMENT PANEL SAFETY PAD INSERT
8. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LH
9. INSTALL HOOD LOCK CONTROL LEVER SUB-ASSEMBLY
10. INSTALL INSTRUMENT SIDE PANEL LH
11. INSTALL COWL SIDE TRIM BOARD LH
12. INSTALL FRONT DOOR SCUFF PLATE LH
13. CHECK BRAKE PEDAL HEIGHT
14. CHECK PEDAL FREE PLAY
15. CHECK PEDAL RESERVE DISTANCE
16. CHECK MASTER CYLINDER PRESSURE SENSOR SIGNAL
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