Last Modified: 11-29-2007 1.6 A
Service Category: Brake Section: Brake System
Model Year: 2008 Model: Sequoia Doc ID: RM000001Q8G00GX
Title: BRAKE SYSTEM (OTHER): BRAKE PEDAL: INSTALLATION (2008 Sequoia)

INSTALLATION

1. INSTALL BRAKE PEDAL PAD


(a) Install the brake pedal pad onto the brake pedal.

2. INSTALL BRAKE PEDAL SUPPORT SUB-ASSEMBLY


(a) Install the brake pedal support with the 4 nuts.

Torque: 15 N·m (155 kgf·cm, 11 ft·lbf)

(b) Install the No. 3 brake pedal bracket to the brake pedal support.


(c) Temporarily install the brake pedal support, No. 3 brake pedal bracket and brake pedal lever with the bolt and nut.


(d) Install the bolt to the No. 3 brake pedal bracket.

Torque: 18 N·m (184 kgf·cm, 13 ft·lbf)

(e) Apply lithium soap base glycol grease to the inner surface of the hole on the brake pedal and return spring mounting bracket of the No. 3 brake pedal bracket.

(f) Install the brake pedal return spring.

(g) Tighten the bolt and nut.

Torque: 23 N·m (239 kgf·cm, 17 ft·lbf)

3. INSTALL PUSH ROD PIN

(a) Apply lithium soap base glycol grease to the inner surface of the hole on the brake pedal lever.

(b) Set the push rod clevis in place, insert the push rod pin from outside the vehicle and then install a new clip.

NOTICE:

After assembly, check that the pedal operates smoothly.

4. INSTALL STOP LIGHT SWITCH MOUNTING ADJUSTER

(a) Install the stop light switch mounting adjuster.

5. INSTALL STOP LIGHT SWITCH ASSEMBLY LIGHTING (EXT): STOP LIGHT SWITCH: INSTALLATION (2008 Sequoia)+

6. INSTALL NO. 1 SIDE DEFROSTER NOZZLE DUCT


(a) Install the air duct with the bolt.

7. INSTALL NO. 1 INSTRUMENT PANEL SAFETY PAD INSERT INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: INSTALLATION (2008 Sequoia)+

8. INSTALL LOWER INSTRUMENT PANEL FINISH PANEL SUB-ASSEMBLY LH INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: INSTALLATION (2008 Sequoia)+

9. INSTALL HOOD LOCK CONTROL LEVER SUB-ASSEMBLY DOOR / HATCH: HOOD LOCK CONTROL CABLE ASSEMBLY: INSTALLATION (2008 Sequoia)+

10. INSTALL INSTRUMENT SIDE PANEL LH INTERIOR PANELS / TRIM: INSTRUMENT PANEL SAFETY PAD: INSTALLATION (2008 Sequoia)+

11. INSTALL COWL SIDE TRIM BOARD LH INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION (2008 Sequoia)+

12. INSTALL FRONT DOOR SCUFF PLATE LH INTERIOR PANELS / TRIM: ROOF HEADLINING: INSTALLATION (2008 Sequoia)+

13. CHECK BRAKE PEDAL HEIGHT BRAKE SYSTEM (OTHER): BRAKE PEDAL: ADJUSTMENT (2008 Sequoia)+

14. CHECK PEDAL FREE PLAY BRAKE SYSTEM (OTHER): BRAKE PEDAL: ADJUSTMENT (2008 Sequoia)+

15. CHECK PEDAL RESERVE DISTANCE BRAKE SYSTEM (OTHER): BRAKE PEDAL: ADJUSTMENT (2008 Sequoia)+

16. CHECK MASTER CYLINDER PRESSURE SENSOR SIGNAL

BRAKE CONTROL / DYNAMIC CONTROL SYSTEMS: VEHICLE STABILITY CONTROL SYSTEM: TEST MODE PROCEDURE (2008 Sequoia)